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Plastic piping system
Ⅰ 、UPVC/CPVC Piping System
1、Material Characteristic
Polyvinyl chloride is polymerized of monomer vinyl chloride (VCM). It is used for construction, sewerage pipes and other pipe applications because of its biological and chemical resistance and workability. It’s more effective than traditional materials such as copper, iron or wood in pipe and profile applications.
CPVC is PVC (polyvinyl chloride) that has been chlorinated. Depending on the method, a varying amount of chlorine is introduced into the polymer allowing for a measured way to fine tune the final properties. The chlorine content may vary from manufacturer to manufacturer; the base can be as low as PVC 56.7% to as high as 74% by mass, although most commercial resins have chlorine content from 63% to 69%.CPVC can withstand corrosive water at temperatures greater than PVC, typically 40°C to 50°C (104°F to 122°F) or higher, contributing to its popularity as a material for water piping systems in residential as well as commercial construction.
2、Introduction to UPVC/CPVC Piping System
UPVC/CPVC pipes are in widespread use in a number of industries, ranging from residential plumbing to complex water treatment systems. Because of the material properties of UPVC/CPVC pipes, they are highly valuable as a thermo-resistant structure, fire retardant fabric, and as a high quality water conduit in many construction applications. UPVC/CPVC pipes are superior to most other modern materials due to environmental friendliness, chemical resistance, inherent toughness, heat resistance, and being electrically non-conductive/non-corrosive.
Max working temperature of UPVC pipes is 60℃, and they are usually used below 45℃. They are applied for water supply system, agriculture irrigation system, and pipes for air conditioning.
Max working temperature of CPVC pipes is 110℃, and they are usually used below 95℃.They are applied for petro, electronics, chemical engineering, food, and metal plating industries.
3、Physical Properties
Physical Properties for UPVC
Item
Unit
Standard Value
Standard
Density
kg/m³
1350~1460
ISO 1183
Vicat
℃
(PIPE)≥80,(FITTING)≥74
ISO 2507
Tensile Strength
MPa
≥40
ISO 6259
Impact Strength
KJ/㎡
11.0
ISO 179
Vertical Retraction Ratio
%
≤5
ISO 2505
Drop-weight Test(0 ℃)
TIR
≤10%
ISO 3127
Physical Properties for CPVC
Item
Unit
Standard Value
Standard
Density
kg/m³
1450~1650
ISO 1183
Vicat
℃
(PIPE)≥110,(FITTING)≥103
ISO 2507
Tensile Strength
MPa
≥50
ISO 6259
Impact Strength
KJ/㎡
8.0
ISO 179
Vertical Retraction Ratio
%
≤5
ISO 2505
Drop-weight Test(0 ℃)
TIR
≤10%
ISO 3127
4、Temp & Pressure relation between UPVC and CPVC pipelines
The operating pressure in the UPVC and CPVC pipelines at higher temperatures is listed in the following table, with the pressure at the at normal operating temperature 73℉(23℃) scaled to be 100%.
℉
73
80
90
100
110
120
130
140
150
160
170
180
190
200
210
℃
23
27
32
38
43
49
54
60
66
71
77
82
88
93
99
UPVC(%)
100
90
75
62
50
40
30
22
0
0
0
0
0
0
0
CPVC(%)
100
100
91
82
73
65
57
50
45
40
32
25
22
20
0
Note: UPVC pipes with screws should not be operated over 110 ℉(43℃); CPVC ones should not be operated over 150℉(66℃).
UPVC/CPVC use temperature and operating pressure change table
Ⅱ、PPR/PPH Piping System
1、Material Characteristics
Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. There are three general types of polypropylene: homopolymer, random copolymer, and block copolymer. The comonomer is typically used with ethylene. Polypropylene Random Copolymer (PP-R) is formulated by adding randomly polymerized ethylene monomer to polypropylene homopolymer. It decreases the polymer crystallinity and makes the polymer more transparent.
Polypropylene Homopolymer (PP-H) is another type of PP. It has better temperature & creep resistance than PPR, and with low temperature impact strength.
2、Introduction to PPR/PPH Piping System
Presently PPH/PPR pipes & fittings are most reliable in plumbing and water supply plants, due to their chemical features and fusion welding, which ensures the plumbing to have a perfect seal tight system. Approved by the Health Organization with characteristics such as Eco-friendly and high temperature resistance, PPH/PPR pipes & fittings have been taken as one of the best solution for piping systems.
Max working temperature of PPR pipes is 95℃, and they are usually used below 70℃.They are appied for transferring corrosive material below 70℃, and also for pressured liquid transfer, for example, household water system.
Max temperature of PPH pipes is 110℃, and they are usually used below 90℃.They are applied for cooling water transfer, corrosive material transfer, fume ducts, electrolyze systems, and other piping systems with acid liquids.
3、Physical Properties
Physical Properties of PPR Pipes
Item
Unit
Standard Value
Standard
Density
kg/m³
900~920
ISO 1183
Vicat
℃
≥91
ISO 2507
Tensile Strength
MPa
≥25
ISO 6259
Impact Strength(23℃)
KJ/㎡
40
ISO 179
Vertical Retraction Ratio (135 ℃)
%
≤2
ISO 2505
Physical Properties of PPH Pipes
Item
Unit
Standard Value
Standard
Density
kg/m³
905~915
ISO 1183
Vicat
℃
≥95
ISO 2507
Tensile Strength
MPa
≥27
ISO 6259
Impact Strength(23℃)
KJ/㎡
50
ISO 179
Vertical Retraction Ratio (150 ℃)
%
≤2
ISO 2505
4、Temp & Pressure relation between PPR and PPH pipelines
℉
50
68
77
86
104
122
140
158
176
194
203
212
230
℃
10
20
25
30
40
50
60
70
80
90
95
100
110
UPVC(%)
100
100
100
85
70
55
40
27
15
8
0
0
0
CPVC(%)
100
100
100
92
76
65
56
44
35.5
31.5
27
18
0
PPR/PPH use temperature and operating pressure change table
Ⅲ、PVDF Piping System
1、Material Characteristics
Max working temperature of PVDF pipes is 200℃, and they can be used for a long time in the temperature range of -50℃ ~ 150℃. Except hydrochloric acid and strong solvent, PVDF can withstand all salt, acid, alkali, aromatic hydrocarbon, halogen and other media. And with its excellent corrosion resistance, long service life and high safety performance, PVDF products widely used in severe environment which high temperature, high pressure, low temperature, high vacuum and heavy corrosion. PVDF products is one of the best choice of the current industrial pipeline system.
2、Introduction to PVDF Piping System
Max working temperature of PVDF pipes is 200℃, and they can be used for a long time in the temperature range of -50℃ ~ 150℃. Except hydrochloric acid and strong solvent, PVDF can withstand all salt, acid, alkali, aromatic hydrocarbon, halogen and other media. And with its excellent corrosion resistance, long service life and high safety performance, PVDF products widely used in severe environment which high temperature, high pressure, low temperature, high vacuum and heavy corrosion. PVDF products is one of the best choice of the current industrial pipeline system.
3、Physical Properties
Physical Properties of PVDF Pipes
Item
Unit
Standard Value
Standard
Density
kg/m³
1770~1790
ISO 1183
Vicat
℃
≥165
ISO 2507
Tensile Strength
MPa
≥40
ISO 6259
Impact Strength(23℃)
KJ/㎡
≥160
ISO 179
Vertical Retraction Ratio (150 ℃)
%
≤2
ISO 2505
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The company specializes in the production of corrosion resistant, acid and alkali resistant, high temperature resistant UPVC, CPVC, PPH and PVDF’s
true union ball valves, foot valves, check valves, butterfly valves, Y sediment strainer, fittings and pipes, and PPR piping system. The products conform to ANSI, JIS, DIN and CNS standard. We has a R&D team with rich technical force and development ability. And design, research and develop, manufacture mold and products by our self independently. The product’s specification are various and completed.
Add:NO.1303,Tonghui South Rd.,TongAn District,Xiamen City,China
Business:86-592-6363176 6363177
E-mail:kh@xmkhsj.com